MANAGING DIRECTOR OF THIS DISTILLERY, COLONEL BALD HARVEY.
A LONG night's rest in Dur comfortable quarters at the Bridge of Alla.n
and a delightful drive of same eight miles through a; splendid
country, greatly refreshed us after Dur toil and fatigue on the
previous dar at the Cam bus Distillery. Our route .lay. through
charmingly diversified scenery; Dunmyat, a grand projecting mass
of the Ochils, 1,350 feet above sea level, overhangs the road, and here
and there we caught sight of the waters of the Forth creeping serpent-
like towards the sea. We stopped a short time at Alloa to sec that busy
"brewing town," and visit the celebrated Alloa Tower embedded in trees, and
which marks the residence of the ancient family of Mar. The old Castle was
built in 1300, but the whole of it, with exception of the tower, was bu.mt
down in the year 1800. The walls of this old relic of the past are 11 feet thick,
and from its summit, although standing in the plaiD, nine counties can be seen.
In the distance appear the gigantic Benledi and Ben Lomond lifting their heads
to the sky; nearer, Stirling with its Castle, and Wallace's Monument; Whilst
beneath is the gradually expanding Forth. All around is a panorama of
changing beauty, and one is lost in wonder and admiration at the beauties of
nature thus spread out before the ere.
The Carsebridge Distillery is about a mile from Alloa, and was originally,
bu!lt as a Malt Distillery about the year f799, by John Bald, of Carsebridge,
who gave it over to bis eldest son, Robert Bald. He, in the year 1845,
disposed of it to bis brother, the late John Bald, for several years resident
at Monzie Castle, Perthshire. The name of the firm previous to the transfer to
the distillers' Company, Limited, was John Bald & Co., the partners being the
above-mentioned John Bald, and bis nephew, Colonel Bald Harvey, of
Tormaukin, Perthshire, now Director-Manager. About thirty-five years ago the
Distillery was changed into one for raw Grain, and bas since been gradually
enlarged to its present size. Strange to say, at the time of its transfer, as though
to mark the event, a colony of rooks came and set up an establishment in the
big trees which adorn and overhang the Distillery, and there built up a rookery
of considerable dimensions. At the time of our visit they were very busy, and
holding a noisy parliament. The odours of whisky In the air had evidently
loosened their tongues, and clone them "much good." The works are very
extensive, and cover altogether ten acres of ground. They have a frontage of
800 feet on either side of the roadway, and the buildings are admirably
constructed to facilitate each consecutive process in the manufacture of Whisky.
The grain is shipped to Alloa Harbour, where on the wharf, the Company
have two powerful portable steam cranes, which hoist it from the ships
into covered carts or boxes. The grain is weighed at the ship's side and
deposited into these boxes, which are carefully locked before starting them off to
the Distillery. Arrived there the cam clerk unlocks them with bis duplicate
key and the grain is then discharged into hoppers. Each of these carts holds
five quarters of grain.
We were first conducted to the south side of the works to the two Granaries,
fine two-storied buildings, 200 feet long and 60 feet wide, containing at the time
of OUT visit 7,000 quarters of grain. Adjacent there is a similar building of
somewhat smaller dimensions, capable of holding 5,000 quarters. The lower
floors of these buildings are devoted to malting purposes, and there is a Kiln
attached to each building for drying the malt. They are spacious apartments,
floored with wire cloth and perforated plates, and heated by open furnaces and
hot air. On the north side again is another Grain Store, 100 feet long and
40 feet broad, and a Barley Loft of same dimensions, to which are attached two
Dry Cam Kilns, floored with steel plates and heated with hot air. In addition,
and on the same side of the works, there is a patent Kiln by Armstrong, of
Belfast, enclosed in a building of handsome architectural proportions 70 feet high.
We were next conducted to the three Mill buildings, which contain thirteen
pairs of stones. Here the maize and other grain is pulverized, weighed into
bags of 168 lbs., and placed on an outside covered gallery convenient to the
Mash-tuns. Through a doorway and down a few steps, the Mash House, a large
and conveniently arranged place, is reached. It contains six fine brewing tanks,
same of which are square and composed of iron, the others, circular, are of wood.
Two have a capacity 20,000, two 15,000, and the other two 10,000 gallons. In
this department there are also three Maize Mash-tuns and three Grain Mash-
tuns; the farmer being circular timber vessels all enclosed; the latter circular
Iron vessels 27 feet in diameter and 8 feet deep, all possessing the double-action
revolving stirring gear. Among the latest additions to this department is a fine
Cast-iron Mash Tun, 26 feet in diameter and 8i feet deep. It is made of larger
sized plates than usual, and the seating consists of seven malleable iron-rolled
girders, set on substantial stone walls; the space between the latter being wide
enough to allow of the free admission of carts to receive the draff. The false
bottom is closely fitted, and being placed farther above the bottom than usual, a
very free and clean drain is obtained. The stirring-gear, which is of the usual
description, is driven from an overhead shaft. The maker of the Tun is Mr. R. G.
Abercrombie, Broad Street Engine Works, Alloa.
We then proceeded to the next department, and on our way passed through
a place which put us in mind of the stage well at a theatre, so closely was it
intersected with pipes, sluices, and a network of machinery. The Tun Room
is divided into three sections. In it are ranged, like opposing armies, twenty
fine. Washbacks, of imposing size and capacity, as the following figures wil I
testify. One will contain 40,000, four 20,000, seven 30,000, and thirteen 10,000
gallons, each with the usual switching apparatus.
We next crossed the yard and proceeded to the Distillery proper. The two
Still Houses comprise a tower of handsome elevation, which, roofed with a water
cistern in case of fire below, rears its head faT above alt the other buildings. In
it are two elegant Coffey's patent Stills, each shut oft' from the other by means
of iron doors. The Wash Charger in No. I Still House is sunk into the
ground, and same idea of its size may be gathered from the fact that it covers
the whole floor of the building, which is eighty feet square. On a gallery
above are four circular refrigerators, and beneath this is a fine horizontal engine
for driving two sets of three-throw pumps, to pump the wash to the Stills, and a
double-action plunger pump used for the same purpose. Adjoining the Stills
and parted oft' with an iron door is a small fire-proof house, containing three
upright copper vessels for the reception and retention of the fusel oil, which is
gold to manufacturing chemists, who, by rectification, and a patent process,
obtain from it a valuable product used in the manufacture of a patent quinine.
We were next conducted to the Engine Department, an important feature of
this Distillery. It contains a fine compound be am engine of 100 indicated horse
power, which drives eight pairs of mill-stones ; a second which drives the
elevators ; a third for pumping water into the boilers, and several others for the
pumps and other various work. Altogether in and about the premises there are
14 engines, combining in all 400-horse power. The eight boilers have double
flues, and are 25 feet long by eight feet in diameter ; and in addition to those
already described there are two other sets of three-throw pumps.
The two chimney stacks are 140 and 100 feet high respectively, the farmer,
which bas a Starling Box attached half-war up, being quite a landmark in the
district. Near the gateway, on the north side of the works, is the Spirit Store, a
spacious building which contains four Spirit Vats, having a capacity of 12,000,
5,494, 3,262, and 2,164 gallons respectively. Here also are two Water Vats of
purest water for reducing purposes, and a patent cooling apparatus, wherein the
spirit runs by gravitation from the vats through zig-zag warms, and is quickly
rendered cold.
On the opposite side of the court-yard is the Cooperage, wherein six men are
constantly employed, and which contains a fine circular saw, driven by steam
power ; adjoining are engineers' and carpenters' shops and stores.
The arrangements for con ten ding against fire are most complete in this
Distillery ; the tanks over the Still Houses we have already referred to. There
are, further, no less than 44 water plugs,with huge fittings, a Shand and Mason's
fire engine, and a trained fire brigade of 40 men, each having bis special duty
and post assigned to him.
We next crossed the roadway to the south side of the establishment ; here
there is a large Malt Store, Cart Sheds, Stabling for 13 horses, Loose Boxes and
other buildings; also a fine range of offices, consisting of sampling room,
private rooms for the Managing Director and the Sub-Manager, Clerks' Offices.
Lavatories. &c. Distributed about the premises are twelve large bonded Ware-
houses. The total grain storage on the premises is 25,000 quarters. One
hundred and fifty men are employed, [or same of whom dwellings have been
provided by the Company.
The water used comes from the Gartmorn Dam, a large artificial reservoir of
about one mile in diameter, situated about a mile distant from the Distillery.
The Whisky made is pure Grain, and the annual output varies from 1,400,000
to 1,700,000 gallons.
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